Tata Steel
Challenge
Conduct a 24 month discovery project, inspecting all site assets in order to plan what maintenance is Must Do, Should Do, Could Do Once this is completed, devise a plan and deliver a schedule of works, updating and improving the asset management system throughout.
Consultancy Option
Wood Group provide a report on all assets on site with a variety of potential plans in order of importance and by deploying a team of their own generic inspection consultants over 24 months, using their own bespoke asset management system.
Team 6-8 Consultants Cost 25m
Recruitment Option
Directly hire and manage a team of Inspection Engineers (under a staff PM) with relevant steel works experience and PSSR accreditation, who would adhere to the same timescale and provide a report, providing an upgrade and overhaul of the existing asset management system in the process.
Team 4 Consultants Cost 650 k
Solution
TATA decided to go for the recruitment option through g2.
Due to the considerable difference in cost, TATA could not see enough extra value in the Wood Group proposal. The ability to directly manage the consultants throughout and keep them accountable to their deliverables on a daily basis was also a major factor.
There are only a few inspectors with the correct experience of working on steel plants so the likelihood of them working at Wood Group was very slim. Wood Group would have had to hire contractors to deliver the work, possibly even from g2.
The end result allowed TATA to select a team of consultants that complemented each others skills, some of whom had previously worked together on long term contracts . The project was delivered in 14 months, with the flexibility of directly managing the consultants allowing surplus resource to be taken off the project ahead of schedule. This further reduced the administrative work and overall cost.